Industrial cardboard balers are a vital part of waste management for businesses that generate large amounts of cardboard. They compress cardboard into tight bales making it cheaper and easier to recycle. But like any piece of kit, industrial cardboard balers can have problems. This article will explore some common issues with industrial cardboard balers and guide how to troubleshoot and fix them.
Problem #1: Won’t Turn On
If your industrial cardboard baler doesn’t turn on, there could be several reasons for this. First check the baler is plugged in and the outlet is working. Check the circuit breaker or fuse box to see if the breaker has tripped or a fuse has blown due to overload. If the baler has a key switch check it’s in the “on” position. Also check the control panel for any error lights or messages. Refer to the user manual to see what these mean. If you’ve checked all of the above and the baler still won’t turn on, it’s likely a more complex electrical issue. In this case it’s best to call a baler technician.
Problem #2: Slow or Struggling to Compact
If the baler seems to be slow or struggling to compact cardboard the problem may be a blockage or jam. Turn off the machine and unplug it. Open the loading door and inspect the compaction chamber for any stuck cardboard or debris. Use a safety tool like a long handled scraper or picker to carefully remove any obstructions you find. Never use your hands to clear a jam. Also check the cardboard is being fed into the baler correctly and evenly. Only feed in cardboard that’s the right size for the baler. Oversized cardboard can cause jams and slow compaction. Finally check there’s enough material in the baler. The MACFAB 100, for example, may need a certain volume of cardboard to compact properly.
Problem #3: Won’t Eject Bales
If the baler won’t eject bales, the problem is likely with the ejection system. Check the ejection ram for any signs of leakage or damage. Hydraulic leaks are common with balers. Check the hoses, fittings and seals. If you find any leaks, tighten the fittings. If the leak persists you may need to replace the hoses or seals. Call a professional if you’re not sure. Make sure the bale straps are properly secured and not obstructing the ejection process. Sometimes straps can get tangled or bunched up and prevent ejection. Finally, lubricate the ejection system as per the manufacturer’s instructions to keep it running smoothly.
Problem #4: Excessive Wear and Tear
Like any machine with moving parts, industrial cardboard balers can wear out over time. Regularly inspect the baler for wear on parts like the ram, wires and straps. Look for any corrosion, rust or damage. Keep the baler clean and well lubricated to reduce wear. Grease or oil moving parts as per the manufacturer’s schedule. Replace any worn or damaged parts as soon as possible to avoid breakdowns. Don’t replace worn parts and it will cost you more in the long run.
Problem #5: Safety
Safety should always be the number one priority when operating an industrial cardboard baler. Make sure all operators are trained on the safe use of the baler. Always use the baler’s safety features like guards, interlocks and emergency stops. Never reach into the compaction chamber or try to clear jams with your hands. Keep loose clothing and long hair tied back and avoid wearing jewelry that can get caught in the machine. Make sure the work area is well-lit and clear of clutter. Post safety signs near the baler as a reminder to operators.
Preventative Maintenance
Preventative maintenance is the key to minimizing problems with your industrial cardboard baler. Here are some tips:
- Daily:
- Clean the baler, especially the loading area and compactor ram.
- Check for any wear or damage on moving parts.
- Weekly:
- Grease moving parts as per the manufacturer’s instructions.
- Check the hydraulic system for leaks.
- Monthly:
- Deep clean the interior and exterior.
- Check the control panel and electrical system.
Buying a Reliable Industrial Cardboard Baler
While problems can happen with any machine, some industrial cardboard balers are more reliable than others. When buying a baler, look for one with a good reputation for durability and low maintenance. The MACFAB 100 is a great option. It has auto compaction, key locked E-stop and safe strap bale ejection. With proper care and maintenance a good baler like the MACFAB 100 will give you years of trouble free service.
Now you know the common problems that can happen with industrial cardboard balers and how to fix them. Always follow safety guidelines when working with the machine, and if unsure call a technician.
